Down to the real thing. (Not Coca Cola!!)
After several hours with cutting and routing, we
are now ready to start the real building of this yacht. The inner
stem and stern was steamed for 45 min. in a homemade steamtube.
Then they were bent to shape over the mould and clamped in place.
The only problem we had, was that the planks was far too long so
we had to cut them down a bit to make them fit in place. Then
they fit snugly, and the result was amazing. We never thought
that it would go so smoothly. The next step is to glue the inner
stems with epoxy resin.
02.11.00 :
Ahhhh.... The first plank is fianlly in place,
and the second, and the third... Alt last we are beginning to see
the results of alle the tedious work up to this stage. And the
sight is not an unpleasant one. the cherry tree gives a nice
touch of class to the project between the norwegian spruce. We
bought 20 cheap plastic-clamps and they have surely made their
effort to make this project succesful. They have been used to
almost anything and we find new uses for them all the time. We
gave 1$ a piece, byu similar if you intend to build anything, not
just boats. We are now three proud boys beginnig to see what this
can be in the end. Even the ones that wes not too happy about
this building, are now beginning to have faith in us. Let's get
to it, let's Cano!
Friday 10.11.00
Some progress today. 5 new strips on
each side. It is getting harder to bend the strips in place now.
There is severe twist at the turn of the bilge, but it is not
more than we can cope with yet.If it gets worse however, we might need to out in
some stealer strips, just to make things easyer for us. We hpoe
we can do withouth them though.
Far more important is the terms of the building
that we are developing, as time goes by. We have today given the
prosject a name. It will now be called "The Icebreaker"
Can't explain in few words why, but it all started with Odd Harry
saying something about the shape of the canoe. Erik and I made a
question abouth something that didn't look quite right in the
profile of the ship. There were something near the stem, which
was arranged afterward by pulling out a few staples. Well, the
remark gave us a good laugh, and gave the project a name.
The next item to get a name
this night, was the beetle that can be seen in the background.
Erik intend to fix the old car, I believe it is a 1972 model, and
it will from now on be referred as "The official canoe
company car". Anyway, it is pleasing to see the result
of our work now. If any of you out there dream about doing
something similar to this project, it is just to get to it. Don't
wait until it is too late.
Erik mentioned something about things
that could go wrong today. Never, ever atlk about anything that
can go wrong, if you talk about it, thing will surely go wrong!
WE even thougt that this had happened when we stood near the end
and eyed up the profile. There were a dump near the stem. The
chill took us all. What was wrong?? We had measured, tested and
lined up everything, so there couln't be anything wrong, but the
eye don't lie. There were something wrong. We looked at every
possibility to make up the mistake, and finally pulled out a few
staples. Everything fell into shape imideatly. The whole problem
was as much as 1/16 of an inch. (1,5 mm) hardly measureably but
the eye saw it at once. That told us that the best tool you have
is the eye. Use it as much as you can, look at the project from
all possible and impossible angle to make sure anything is
perfecktly in shape. å
14.11.00
Another night with planking. Odd Harry
was ill tonight, so it was just the two of us working like mad.
We learnde something today. The radius for the bead and cove on
the strips are too large. When we turned the bilge, the stress in
the bending of the strips made some visible gaps between the
strips. This also dramtically reduces the gluing suface. We
reduced the problem with 100 grit sanpaper, taking off some of
the bead on the inside of the strips. The rest of the gap will be
filled with thickened epoxy. Next time we will use a smaller
radius when machining the strips. One of the pictures show how
much we must bend and twist the strips in order to get the into
position. We were lucky to use the cherry-strips before we got to
the turn of the bilge. It would be a challenge to fit those
strips where the bend is this big.
23.11.00
Even more planking tonight, but
no pics this time. Forgot the camera at home. I'll se if I can
take a few fotos during the weekend. It is getting easier now. We
don't have to bend the strips that much any more, as the bottom
approches. The strips are almost lying flat now. We can see the
contours of the canoe as it will be now, and she looks like a
beauty to us. We have almost got to the top of the laminated stem
now, one more strip and we are done so far. Then it is just to
fill in the botom of the first side, cut the centerline and go on
with the other side. We counted the remaining strips today, and
it seems like we must have another day of cutting and shaping new
strips.
Here are the pictures of the last nights
effort. The yacht is taking shape now and we are pleased with the
result so far. Haven't done any major errors so far, even though
some of the work could have been better. A few gaps here and
there and other smaller errors, but nothing that we can't cope
with. After all we are amateurs!
Erik will be away for a few days now,
so we will probably use a few hours to make more strips instead
of laying more planks.
One side is complete! It was somewhat
hard to apply glue vertically. We made it though. We was 1mm
(1/8") short on what we hpoed should be the last plank so we
had to apply one more short strip. Isn't it always like that?
Just short of the target? That last, short plank was hard to bend
into shape also, so we had to apply both clamps and screws to
make it lie like it was supposed to. Well, we are at a milestone
now, as the first side is complete, and used some extra time so
eye up the work so far. NICE!
Now we will cut the centerline, and go
on filling in the bottom.
Odd Harry Has rechristianed the canoe.
It will from now on be referred to as Bongo1. He drummed a bit on
the shell last night, got the jungle look in his eyes. He
pictured himself canoeing down the Okawango river while cannibals
warmed up the pot too cook themselves a giant meal.
06.12.00
Nothing much has happened lately. We have cut more planks, and are now ready to fill in the rest of the bottom.
12.12.00
Finally we are getting
somewhere. This is beginning to turn out like a canoe. We have cut the centerline, and will
begin to adapt the strips from the other side. First we marked
the centerline, and then we chiseled down close to this line. The
lat bit we used a block plane to get the line square.
It was not easy to keep the block plane
at a right angle, but the result was successful in the end. From
now on it will be a lot of measuring to adapt the strips from the
other side of the shell.
We must make this right from the
beginning. The right angle is drawn onto the strip, and then cut
to shape. We must also concider the vertical angle at first, so
this will be tedious.
Christmas is near ahead, so I do not know how much we will do in December. Family and raltives do also need their share of attention. You could use some of the time ahead to find the ultimate design of the canoe of your dreams. To order the plans for that canoe would be a nice christmas present or what? Merry Christmas and a happy new year to you all.
04.01.01
A new year and a new millennium,
(The real millennium!!) and more canoe. A few extra pounds were gained to our
bodies during Christmas, and they kept us warm in the cold January night. We have now done
a bit more planking, and will soon be done with the whole hull. We believe that when
the next night of building is over, the hull will be complete. All in all we have
9 more planks to go. And the result of our efforts are improving all the time.
To bad though, that we must go trough this learning process. It would be
nice to be experts from the bottom of the project, but then again; We are only amateurs.
And this is an amateur project, and the result is pleasing after all.
We have passed the areas with the most stress and bend now,
and all the fitting and filling in fall nicely in place. Thight and snugly! We have also set up a
jig for steaming of the outer stems. We will probably steam them next time. Odd Harry proudly
presented his brand new jigsaw today. We are all like kids when it comes to new tools. A lot of
Ooohhhs and woows was heard in the workshop tonight when he also told us that he got a brand new
battery drill with an extra battery for Christmas. His mother had told him not to use that new
drill for canoe building, and kids always respect their mothers so he didn't bring that drill
with him tonight.
10.01.01
Almost there! Just the last filler piece left now,
and the whole hull is complete. What will be the name of the baby was the theme of the night.
And night it was. We worked a bit over scedule in order of finishing the hull. We didn't quite
make it, but next time........ Promise!!
We are getting quite proud now. She is turning into a beauty with a few
minor defects, hardly visible. Our craftmanship has increased a lot since we started off a few
months ago. And if we can do it, so can you! Just go ahead, and please tell us how you are doing.